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FUTURE OF ASH MANAGEMENT IN THERMAL PLANTS
Barriers for Large Volume Use Of Fly Ash in India
Chief Engi (Corporate Environment H & S Unit) MSEB, Mumbai

INTRODUCTION

Clean Electricity is the brightest side of coal combustion while Environmental Pollution due to production of huge quantities of waste ash is the darkest side of electricity generation. Ash is a waste by-product from "Energy Sector" which starts from coal extraction and ends up with a consumption of Electricity as a clean product and associated generation of solid waste ash as a waste by-product. It is established fact that huge quantities of fly ash produced by Thermal Plants in our country is causing pollution of land, water & atmosphere and ultimately resulting into serious health hazards. While promoting the maximum utilisation of ash it is equally important to minimise its production at source i.e.at coal mine. For this , it is necessary to adopt cradle-to-grave approach regarding entire energy sector considering direct pollution impacts upstream & downstream of Thermal Power Stations.

UPSTREAM CONSIDERATION
Priority wise Key activities of Ash Management are :

  • Ash Minimisation at source i.e. during coal mining
  • Ash Emission Control in Thermal Power Stations
  • Ash Utilisation and
  • Ash Disposal as a last resort.

However, traditional measures heavily depend on end of-pipe treatment methods without looking for the essential priorities and their proportional contributions for mitigation of pollution impacts downstream.

For reviewing the complete process, it is necessary to go little upstream at the birth of ash i.e. at origin of coal.

Indian coal used for the Power Sector has all the following virtuous qualities.

Coal Ash Characteristics:

1) Low iron content in ash, making ash fusion characteristics favourable for use in Power Plant.
2) High ash fusion temperature 1150 deg. C.
3) Refractory nature of ash with high softening temperature is advantageous for conventional dry bottom pulverized fired power plants.
4) SIO2/A1203 ratio of Indian coal is relatively high compared to U.K. coal which is advantageous from slag viscosity point of view.
5) Low Chlorine, low toxic trace elements and low Arsenic content -1000 gm/B.B.tu as against 3600 gm/B.B. tus for U.S. coal.
6) Low sulphur content below 0.5% so eco-friendly and safe for storage & transport
7) PFA from coal is light weight, with a particle size 0.5 to 120 um & contains Silica, Alumina, Ferric Oxide & low trace amounts of heavy metals.

 



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